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Air Flow Stretch Film…Is it Right for You?

Air-Flow pallet wrap is a stretch film with die cut holes for ventilation. Air-Flow is a proven alternative that services the agricultural, industrial and manufacturing industries. Air-Flow comes in two die cut variations: Air-Flow Standard Film and Air-Flow Premium. Air-Flow meets many industry challenges.
Condensation: Air-Flow permits condensation to leave the pallet, thus protecting the packaged goods and other packaging materials (labels, printed display cartons).
Even Cooling: Die cut holes allows products to cool evenly and remain the same temperature throughout the pallet. Vent holes allow the product to cool faster which reduces cooling costs.
Reduce Spoilage: Regular stretch film blocks cool air from entering the pallet and keeps humidity from escaping. Internal heat build up contributes to spoilage during storage and transit.
Waste Reduction: The unique design, recyclability and film weight of Air-Flow establishes it as a viable source reduction solver. Air-Flow is 100% recyclable and requires less land fill space.
Labor Savings: Works on conventional stretch wrapper machines. Quick and easy to start wrapping. Does not have to be tied off and only requires one person to apply.
Forklift Friendly: tire safe filmAir-Flow does not tangle in forklift wheels. Once cut from the pallet, the sticky properties keeps it wadded into a ball and out of the forklift’s wheels.
Less Wear: Netting tend to tangle in the wrapper’s rollers. Air-Flow dispenses freely, does not fray or tangles in the rollers.
Freezer Film:   Air-Flow does not have a flash freeze breaking point. Due to it’s chemical composition, it will hold up in all cold storage and freezing applications.
Specifications:   Elasticity-70% (30%-45% additional stretch can be profited by the user). Breaking Strength-35kg. Load Capacity-2k-3k per pallet. Film composition-LLDPE Octane **Also available with UVI additives**
 

Products Palletized Hot:

Beverages: Beer, Fruit and Vegetable juices, Refreshments – Vino Spumante. airflow soda

Food Industry: Butter, Yogurt, Pre-fried or Cooked Foods, Cereals, Cookies, Candies, Canned Foods, Cubes of Sugar, Canned Fruits and Vegetables.

airflow cereal
Pet Foods: Dehydrated Animal Feed, Canned Animal Food.

Products that need to breathe after palletizing:

Produce: Fresh Fruits and Vegetables. Dairy Products: Milk, Various Types of Cheese.Deep Freeze Products: Ice Cream, Poultry, Meat, Fish, Vegetables. airflow tomatoes

Industrial Applications:

Paper Mills: Tissue, Fine Paper Roll Stock, Corrugated, Diaper Roll Stock. Wood: Firewood, Fire Logs, Fire Works, Skin Board, Molding.Plastic Products: Legos, Injection Molded Products.Pharmaceutical: Vitamins, Gas Sterilization for Bottles/Medical Devices. Air-Flow allows gases to predominate through the products/pallets.Agriculture: Seeds, Flowers, Plants.Misc: Battery Manufacturers. airflow plants
Source Reduction Management:
Exporters: Asia, and the EU have strict waste guidelines. US Exporter must comply with these regulations or be fined.
Green Companies: Environmentally conscious companies committed to recycling, reducing waste sent to landfills. Less dumping space required, lower dumpster fees

Cost Reduction:

Less Material: Required to achieve goal. Lower Labor: Requires 1 person only to palletize.Time Efficient: Wraps quickly, more pallets wrapped in shorter time. Fewer backend losses: Less damaged product returned.Pilferage Protection: Unique productairflow tire safe Fewer Workers Comp Claims.Less Maintenance (Forklift, Pallet Wrapper)
 

Can Air-Flow Solve Your Problems?

The following are examples where innovative packaging distributors solved their customers packaging problems. This resulted in increased sales, loyal customers and the satisfaction of a job well done:Airflow Budweiser

Problem:Products are boxed and palletized when still warm. Condensation forms on the inside of the cling film and deteriorates the boxes.

Solution: Place pallets in cool down/holding area for 24 to 36 hours, or wrap the pallets with Air-Flow and eliminate the time and expense of the holding area.

Problem: A product has excessive moisture when produced and has to “cure” prior to being stretch wrapped

Solution: Wrap the pallet in Air-Flow and let the curing take place in transit.

Problem: Film breaks when tested on stretch wrapping machine.

Solution:Machine is probably set for stretch film with 150+% pre stretch. The best way is to change the pre stretch setting to 30%. Some machines will require a gear ratio change to achieve this 30%.  You may want to switch to Air-Flow Premium which yields 200% stretch.

Problem: Customer wrapped pallet and the load did not hold up during shipping.

Solution: Air-Flow needs to be stretched more. Try to get a minimum stretch of 15% while wrapping. If a customer by-passes all of the rollers there will not be any stretch to sustain the load.  Depending on product being wrapped, the customer may need to use a different grade of Air-Flow (Heavy Duty or Premium).

Problem: Customer cannot find the beginning of the roll when hand wrapping.

Solution: When finished wrapping a pallet, the operator should walk away from the pallet three feet, grab, cut and tie the film. Their needs to be a little more care to wrapping with Air-Flow instead of stretch film to keep from wasting product.

4 Responses to “Air Flow Stretch Film…Is it Right for You?”

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